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	<title>Fab-Tek Blog</title>
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		<title>BMW 2002 Built by Fab-Tek &amp; Pro-Tek Automotive</title>
		<link>http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/</link>
		<comments>http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/#comments</comments>
		<pubDate>Fri, 30 Dec 2011 18:35:24 +0000</pubDate>
		<dc:creator>mike</dc:creator>
				<category><![CDATA[Products]]></category>
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		<category><![CDATA[2002]]></category>
		<category><![CDATA[76 2002]]></category>
		<category><![CDATA[BMW]]></category>
		<category><![CDATA[BMW 2002]]></category>
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		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=289</guid>
		<description><![CDATA[One of the best BMW 2002&#8242;s is getting built in Portland, Or. by Fab-Tek and Pro-Tek Automotive,  Check out the 5lug hubs and body work by Bill Hall body and frame! &#160; Copy link: www.facebook.com/pages/BMW-2002tii/112549735422881?ref=ts&#38;sk=info#!/media/set/?set=a.2620139495288.2125633.1009191569&#38;type=3]]></description>
			<content:encoded><![CDATA[<p></p><p>One of the best BMW 2002&#8242;s is getting built in Portland, Or. by Fab-Tek and Pro-Tek Automotive,  Check out the 5lug hubs and body work by Bill Hall body and frame!
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/76-2002-project-silver-exe2/' title='76 2002 Project  - Silver.exe2'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/76-2002-Project-Silver.exe2_-150x150.jpg" class="attachment-thumbnail" alt="76 2002 Project  - Silver.exe2" title="76 2002 Project  - Silver.exe2" /></a>
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/76-2002-project-silver-exe5/' title='76 2002 Project  - Silver.exe5'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/76-2002-Project-Silver.exe5_-150x150.jpg" class="attachment-thumbnail" alt="76 2002 Project  - Silver.exe5" title="76 2002 Project  - Silver.exe5" /></a>
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/76-2002-project-silver-exe6/' title='76 2002 Project  - Silver.exe6'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/76-2002-Project-Silver.exe6_-150x150.jpg" class="attachment-thumbnail" alt="76 2002 Project  - Silver.exe6" title="76 2002 Project  - Silver.exe6" /></a>
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/the-2002-project-141-2/' title='The 2002 Project 141'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/The-2002-Project-141-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 141" title="The 2002 Project 141" /></a>
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/the-2002-project-140-2/' title='The 2002 Project 140'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/The-2002-Project-140-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 140" title="The 2002 Project 140" /></a>
<a href='http://www.fab-tek.com/blog/products/bmw-2002-built-by-fab-tek-pro-tek-automotive/attachment/the-2002-project-139/' title='The 2002 Project 139'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/12/The-2002-Project-139-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 139" title="The 2002 Project 139" /></a>
</p>
<p>&nbsp;</p>
<p>Copy link:</p>
<p>www.facebook.com/pages/BMW-2002tii/112549735422881?ref=ts&amp;sk=info#!/media/set/?set=a.2620139495288.2125633.1009191569&amp;type=3<!-- PHP 5.x --></p>
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		<title>NASCAR Whelen All-American Series champion banquet!</title>
		<link>http://www.fab-tek.com/blog/uncategorized/nascar-whelen-all-american-series-champion-banquet/</link>
		<comments>http://www.fab-tek.com/blog/uncategorized/nascar-whelen-all-american-series-champion-banquet/#comments</comments>
		<pubDate>Wed, 14 Dec 2011 00:41:41 +0000</pubDate>
		<dc:creator>mike</dc:creator>
				<category><![CDATA[Uncategorized]]></category>
		<category><![CDATA[4 cylinder latemodels]]></category>
		<category><![CDATA[Bob Westcott]]></category>
		<category><![CDATA[Fab-Tek]]></category>
		<category><![CDATA[latemodel lites]]></category>
		<category><![CDATA[Mike Christopherson]]></category>
		<category><![CDATA[Nascar]]></category>
		<category><![CDATA[NASCAR K&N Pro Series East]]></category>
		<category><![CDATA[Philip Morris]]></category>
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		<category><![CDATA[Whelen]]></category>
		<category><![CDATA[WRS]]></category>

		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=279</guid>
		<description><![CDATA[NASCAR wrapped up its touring-series season with two nights of banquets at the NASCAR Hall of Fame. Philip Morris was crowned NASCAR Whelen All-American Series champion for the fourth time on Friday night. Morris, 46, from Ruckersville, Va., also won the title in 2006, 2008 and 2009. He raced weekly at South Boston (Va.) Speedway, [...]]]></description>
			<content:encoded><![CDATA[<p></p><div>
<p>NASCAR wrapped up its touring-series season with two nights of banquets at the NASCAR Hall of Fame.</p>
<p>Philip Morris was crowned NASCAR Whelen All-American Series champion for the fourth time on Friday night.</p>
<p>Morris, 46, from Ruckersville, Va., also won the title in 2006, 2008 and 2009. He raced weekly at South Boston (Va.) Speedway, winning 20 features in 28 starts.</p>
<p>Morris and the late Larry Phillips (five-time champion) are the only two drivers to win multiple NASCAR Whelen All-American Series national championships.</p>
<p>On Saturday, the sanctioning body crowned six regional touring series champions&#8211;Max Gresham (NASCAR K&amp;N Pro Series East), Greg Pursley (NASCAR K&amp;N Pro Series West), Scott Steckly (NASCAR Canadian <a id="itxthook0" href="http://www.autoweek.com/article/20111212/MOTORSPORTS/111219997#" rel="nofollow">Tire</a> Series), Germán Quiroga (NASCAR Mexico Series), Ron Silk (NASCAR Whelen Modified Tour) and George Brunnhoelzl III (NASCAR Whelen Southern Modified Tour).</p>
<p>&nbsp;</p>
<p><strong>FAMILY AFFAIR</strong></p>
<p>Ty Dillon, whose brother Austin won the NASCAR Camping World <a id="itxthook1" href="http://www.autoweek.com/article/20111212/MOTORSPORTS/111219997#" rel="nofollow">Truck</a> Series title, was officially crowned champion of the ARCA Racing Series presented by Menards at the group&#8217;s annual banquet at the Northern Kentucky Convention Center in Covington.</p>
<p>Driving his grandfather Richard Childress&#8217;s <a id="itxthook2" href="http://www.autoweek.com/article/20111212/MOTORSPORTS/111219997#" rel="nofollow">Chevrolets</a>, Dillon won seven races during the season and left the stage on Saturday with more than $100,000 in points fund money for his team.</p>
<p>&#8220;It doesn&#8217;t really hit you, how special it is to do something like this, until you&#8217;re up on the stage like this and all these people you&#8217;ve worked so hard against all year are staring up at you and you&#8217;re getting crowned the champion,&#8221; Dillon said.</p>
<p>Chris Buescher was honored for finishing second in points and earning the series&#8217; rookie of the year award.</p>
<p>ARCA also announced that 10 of its races will be televised by Speed in 2012.</p>
<p>&nbsp;</p>
<p><strong>CLAUSON&#8217;S NIGHT</strong></p>
<p>For the second consecutive year, Bryan Clauson was the man of the night at the USAC Night of Champions National Awards Dinner held at the Indiana Roof Ballroom in downtown Indianapolis.</p>
<p>Clauson was honored as both the USAC National Drivers Champion and USAC Mopar National Midget Series title winner, having won both championships for the second consecutive season.</p>
<p>Clauson raked in a $40,000 year-end cash bonus, along with a $300,000 scholarship from IndyCar for winning the National Drivers Championship.</p>
<p>Despite winning two titles for the second straight season, Levi Jones played second fiddle to Clauson. Jones was recognized for capturing both the USAC AMSOIL National Sprint Car Series title and the Traxxas Silver Crown championship. It was the fifth sprint-car title for Jones, breaking Steve Butler&#8217;s previous record of four.</p>
<p>Nick Drake also claimed his second consecutive USAC National Ford Focus crown.</p>
<p>Other champions honored included Mike Spencer (AMSOIL USAC/ CRA Sprints), Tony Hunt (AMSOIL Western Sprints and Western Classic Pavement Sprints), Geoff Ensign (Western Classic Sprints), Cory Kruseman (Mopar Western Midgets), Jim Waters (Rocky Mountain Sprint and Utah Ford Focus), Richard VanderWeerd (West Coast 360 Sprint), Taylor Ferns (Mopar D1 Midget), Joe Krawiec (DMA Midget), Ross Rankine (Midwest Ford Focus), Brodie Kostecki (Western Ford Focus and Focus Young Guns), Jared Irvan (Eastern Focus Young Guns) and Sam McGhee (Midwest Focus Young Guns).</p>
<p>&nbsp;</p>
<p><strong>LESS MONEY, MORE RACES</strong></p>
<p>The American Sprint Car Series-sanctioned Lucas Oil ASCS presented by K&amp;N Filters National series will feature a record 63 races at 36 tracks next season. However, the added races come about partially because of a smaller purse structure.</p>
<p>Single-night weekend events and the final night of two-night shows are $4,000 to win and $400 to start. A flat amount of $500 tow money per night for each team among the top 10 in points will also prove beneficial for full-time teams pursuing the $60,000 championship share.</p>
<p>Texas Motor Speedway is among 11 new tracks on the 2012 Lucas Oil ASCS schedule.</p>
<p>&nbsp;</p>
<p><strong>THIS AND THAT</strong></p>
<p>&#8211; World of Outlaws Sprint Car Series champion Jason Meyers added Georgia Boot to the Elite Racing team&#8217;s list of sponsors for the 2012 season.</p>
<p>&#8211; Lucas Oil will return for its second season as sponsor of the New York- based Empire Super Sprints.</p>
<p>&#8211; USAC revealed tentative schedules for the USAC Mopar National Midget Car Series (24 races), USAC AMSOIL National Sprint Car Series (45 races) and the Traxxas Silver Crown Series (nine events).</p>
<p>&#8211; The United States Modified Touring Series revealed a 74-race campaign for the 2012 season.</p>
<p>&#8211; Wayne Hammond won Saturday night&#8217;s David Reutimann Foundation 50 for open-wheel modifieds at Florida&#8217;s East Bay Raceway Park</p>
<p>Read more: <a href="http://www.autoweek.com/article/20111212/MOTORSPORTS/111219997#ixzz1gSrpFIa6">http://www.autoweek.com/article/20111212/MOTORSPORTS/111219997#ixzz1gSrpFIa6</a></div>
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		<item>
		<title>The 2011 Toy Drive with Pro-Tek Automotive</title>
		<link>http://www.fab-tek.com/blog/announcements/the-2011-toy-drive-with-pro-tek-automotive/</link>
		<comments>http://www.fab-tek.com/blog/announcements/the-2011-toy-drive-with-pro-tek-automotive/#comments</comments>
		<pubDate>Mon, 14 Nov 2011 19:34:45 +0000</pubDate>
		<dc:creator>mike</dc:creator>
				<category><![CDATA[Announcements]]></category>
		<category><![CDATA[335i]]></category>
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		<category><![CDATA[BMW]]></category>
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		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=271</guid>
		<description><![CDATA[Pro-Tek Automotive would like to invite everyone to come out and donate Toys, Food, Card games, Board games&#8230;. &#160; The actual drive to donate the gifts will take place on December 10th at Pro-Tek Automotive. We will depart at 10 AM so arrive early and join us for coffee and bagels! We will visit West Women&#8217;s and [...]]]></description>
			<content:encoded><![CDATA[<p></p><p><strong>Pro-Tek Automotive</strong> would like to invite everyone to come out and donate Toys, Food, Card games, Board games&#8230;.</p>
<p>&nbsp;</p>
<p>The actual drive to donate the gifts will take place on December 10<sup>th</sup> at Pro-Tek Automotive. We will depart at 10 AM so arrive early and join us for coffee and bagels!</p>
<p>We will visit West Women&#8217;s and Children&#8217;s Shelter, Bradley Angle House, Doernbecher at OHSU and end at Raccoon Lodge &amp; Brew Pub for a great lunch.</p>
<p>&nbsp;</p>
<p>Anyone who wants to donate and but cannot make the drive should drop their gifts off at the shop prior to Dec. 10<sup>th</sup>.</p>
<p>Shop location is: &#8220;1625 NE Sandy Blvd. Portland, Or 97232.</p>
<p>We will make a point to get your gift to a great kid!</p>
<p>At the end of the drive we will all meet for lunch at Raccoon Lodge &amp; Brew Pub</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p><strong>The Drive: 10:00 AM </strong></p>
<p>&nbsp;</p>
<p><a href="http://mapq.st/shmCw2">http://mapq.st/shmCw2</a></p>
<p>&nbsp;</p>
<p>1.<em>Bradley Angle House</em></p>
<p>4548 North Albina Avenue<br />
Portland</p>
<p>2. <em>West Women&#8217;s and children&#8217;s shelter</em></p>
<p>2010 Northwest Kearney Street<br />
Portland</p>
<p>3. <em>Doernbecher<em> Children&#8217;s Hospital</em></em></p>
<p>3181 Southwest Sam Jackson Park Road, Portland, OR</p>
<p>&nbsp;</p>
<p><strong>End at 12:00pm for lunch</strong></p>
<p>4. <em>Raccoon Lodge &amp; Brew Pub</em></p>
<p>7424 Southwest Beaverton Hillsdale Hwy</p>
<p>Portland, OR 97225</p>
<p>&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;-</p>
<p>&nbsp;</p>
<p>Drive Safe,</p>
<p>Mike Christopherson<br />
FAB-TEK  /  PRO-TEK Automotive</p>
<p>503.653.9315</p>
<p><a href="http://www.fab-tek.com/">www.fab-tek.com</a></p>
<p><a href="http://www.pro-tekautomotive.com/">www.pro-tekautomotive.com</a></p>
<p><img class="alignleft size-medium wp-image-273" style="border-style: initial; border-color: initial;" title="Toy Drive 2011 with Pro-Tek Automotive" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/11/Toy-Drive-2011-147-300x225.jpg" alt="" width="300" height="225" /></p>
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		</item>
		<item>
		<title>This is a test email post</title>
		<link>http://www.fab-tek.com/blog/uncategorized/this-is-a-test-email-post/</link>
		<comments>http://www.fab-tek.com/blog/uncategorized/this-is-a-test-email-post/#comments</comments>
		<pubDate>Sat, 05 Nov 2011 17:18:48 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://www.fab-tek.com/blog/uncategorized/this-is-a-test-email-post/</guid>
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			<content:encoded><![CDATA[<p></p><p>This is where content will go.<!-- PHP 5.x --></p>
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		</item>
		<item>
		<title>TEST</title>
		<link>http://www.fab-tek.com/blog/uncategorized/test-2/</link>
		<comments>http://www.fab-tek.com/blog/uncategorized/test-2/#comments</comments>
		<pubDate>Sat, 05 Nov 2011 17:16:02 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=265</guid>
		<description><![CDATA[TEST]]></description>
			<content:encoded><![CDATA[<p></p><p>TEST<!-- PHP 5.x --></p>
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		</item>
		<item>
		<title>A look at the new FAB-TEK #93 car  &#8220;FT93&#8243;</title>
		<link>http://www.fab-tek.com/blog/projects/a-look-at-the-new-fab-tek-93-car-ft93/</link>
		<comments>http://www.fab-tek.com/blog/projects/a-look-at-the-new-fab-tek-93-car-ft93/#comments</comments>
		<pubDate>Tue, 01 Nov 2011 15:27:52 +0000</pubDate>
		<dc:creator>mike</dc:creator>
				<category><![CDATA[New 93 car]]></category>
		<category><![CDATA[Projects]]></category>
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		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=243</guid>
		<description><![CDATA[The new FT93]]></description>
			<content:encoded><![CDATA[<p></p><p><a title="FT93" href="http://www.youtube.com/watch?v=G2WEEoM86io">The new FT93</a><!-- PHP 5.x --></p>
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		<item>
		<title>Project 2002 &#8220;The Beast&#8221;</title>
		<link>http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/</link>
		<comments>http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/#comments</comments>
		<pubDate>Wed, 19 Oct 2011 16:28:23 +0000</pubDate>
		<dc:creator>mike</dc:creator>
				<category><![CDATA[Uncategorized]]></category>
		<category><![CDATA[2002]]></category>
		<category><![CDATA[2002 Five Lug]]></category>
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		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=224</guid>
		<description><![CDATA[If you like BMW&#8217;s and you like 2002&#8242;s you will love this car!! More to come on this BIG project!]]></description>
			<content:encoded><![CDATA[<p></p><p>If you like BMW&#8217;s and you like 2002&#8242;s you will love this car!!</p>
<p>More to come on this BIG project!</p>
<p>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/project-2002-the-beast-121-2/' title='Project 2002  THE BEAST '><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/Project-2002-THE-BEAST-1211-150x150.jpg" class="attachment-thumbnail" alt="Project 2002  THE BEAST" title="Project 2002  THE BEAST" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/project-2002-the-beast-120/' title='Project 2002  THE BEAST '><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/Project-2002-THE-BEAST-120-150x150.jpg" class="attachment-thumbnail" alt="Project 2002  THE BEAST" title="Project 2002  THE BEAST" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/project-2002-the-beast-119/' title='Project 2002  THE BEAST '><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/Project-2002-THE-BEAST-119-150x150.jpg" class="attachment-thumbnail" alt="Project 2002  THE BEAST" title="Project 2002  THE BEAST" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/project-2002-the-beast-118/' title='Project 2002  THE BEAST '><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/Project-2002-THE-BEAST-118-150x150.jpg" class="attachment-thumbnail" alt="Project 2002  THE BEAST" title="Project 2002  THE BEAST" /></a>
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<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/the-2002-project-145/' title='The 2002 Project 145'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/The-2002-Project-145-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 145" title="The 2002 Project 145" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/the-2002-project-146/' title='The 2002 Project 146'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/The-2002-Project-146-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 146" title="The 2002 Project 146" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/the-2002-project-170/' title='The 2002 Project 170'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/The-2002-Project-170-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 170" title="The 2002 Project 170" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/the-2002-project-172/' title='The 2002 Project 172'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/The-2002-Project-172-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 172" title="The 2002 Project 172" /></a>
<a href='http://www.fab-tek.com/blog/uncategorized/project-2002-the-beast/attachment/the-2002-project-171/' title='The 2002 Project 171'><img width="150" height="150" src="http://www.fab-tek.com/blog/wp-content/uploads/2011/10/The-2002-Project-171-150x150.jpg" class="attachment-thumbnail" alt="The 2002 Project 171" title="The 2002 Project 171" /></a>
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		<title>Living in the Past, Getting Beat by the Future! (Dec. 13th, 2000)</title>
		<link>http://www.fab-tek.com/blog/green/living-in-the-past-getting-beat-by-the-future-dec-13th-2000/</link>
		<comments>http://www.fab-tek.com/blog/green/living-in-the-past-getting-beat-by-the-future-dec-13th-2000/#comments</comments>
		<pubDate>Sun, 09 Oct 2011 22:12:23 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Project Green]]></category>
		<category><![CDATA[ac]]></category>
		<category><![CDATA[dc]]></category>
		<category><![CDATA[electric vehicle]]></category>
		<category><![CDATA[EV]]></category>
		<category><![CDATA[EV cars]]></category>
		<category><![CDATA[EV1]]></category>
		<category><![CDATA[John Wayland]]></category>
		<category><![CDATA[Silver Streak]]></category>

		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=216</guid>
		<description><![CDATA[Considering the Silver Streak project – the 400 mile per charge EV1-powered Insight currently under construction, it seems appropriate to repost the following story about my adventures driving an EV1. Recently discovered photos I had taken on that trip eleven years ago, help tell the story better this time around: Hello to all, I am once [...]]]></description>
			<content:encoded><![CDATA[<p></p><div>
<p><strong>Considering the Silver Streak project – the 400 mile per charge EV1-powered Insight currently under construction, it seems appropriate to repost the following story about my adventures driving an EV1. Recently </strong><strong>discovered photos I had taken on that trip eleven years ago, help tell the story better this time around:</strong></p>
<p>Hello to all, I am once again, on the road on business, traveling by air and doing the usual car rental thing, but this trip is a bit more interesting, and I wanted to share a highlight with all of you.</p>
<p>As my travels had me going into Orange County, CA, I had originally made flight arrangements into John Wayne. As I have made it my policy to rent environmentally friendly vehicles whenever possible, I often rent from ‘EV Rentals’ who is associated with Budget Car Rental. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Budgetbus.jpg" rel="lightbox[216]" title="Budgetbus"><img class="alignright" title="Budgetbus" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Budgetbus-300x227.jpg" alt="" width="219" height="166" /></a><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/EVlogo5.jpg" rel="lightbox[216]" title="EVlogo"><img class="alignright" title="EVlogo" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/EVlogo5.jpg" alt="" width="186" height="93" /></a>While in Phoenix, I rent Insights as they do not offer pure EVs at this time, but since I was in southern CA, I looked into flying to LA instead of Orange County, as the EV Rental facility there has the largest choices of EVs and hybrids to choose from, and if possible, I wanted to rent an EV. As it turned out, I also saved my company some money with the less expensive Portland / LA round trip fare, as opposed to the Portland / Orange County trip fare.</p>
<p><span id="more-216"></span>The plan was, that I would drive the 45 miles or so from LA to Orange County. After my business was completed, the following day I had a meeting set up with a certain magazine who will be doing a feature story on my Honda Insight. That evening, I was to drive back to LA, return the EV1, hop on a plane to San Diego, and rent an Insight for my travels there (no pure EVs to rent there, either). Next, I would fly back to LA, then fly to Portland.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Gail2.jpg" rel="lightbox[216]" title="Gail"><img class="alignright" title="Gail" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Gail2-150x150.jpg" alt="" width="135" height="135" /></a></p>
<p>I had made all of the rental plans in advance with Gail Lee (she was extremely knowledgeable and helpful), so the folks at EV Rental in LA were expecting me. Arriving at the Budget facility, I was surrounded by EVs and hybrids  - there were Honda EV Pluses, Priuses, and RAV4-EV’s…they even had a space alien green Insight on the lot…I was in EV heaven!</p>
<p><img title="EVplus" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/EVplus11-300x240.jpg" alt="" width="172" height="138" /> <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Rav4EV1.jpg" rel="lightbox[216]" title="Rav4EV"><img title="Rav4EV" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Rav4EV1-300x219.jpg" alt="" width="177" height="129" /></a> <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Alien3.jpg" rel="lightbox[216]" title="Alien"><img title="Alien" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Alien3-300x219.jpg" alt="" width="189" height="138" /></a></p>
<p>I was treated like royalty by the nice folks at EV Rentals, and was even taken out to breakfast by their Director of Operations and Planning, Terry O’Day, where he and I talked about everything from air pollution to EV drag racing. As we talked, Terry suggested that I cancel my flight to San Diego, and instead, just keep the EV1 a few more days and drive it down instead….why not? With NiMH batteries, the EV1 has a 140 mile range!</p>
<p>I was turned over to Joe<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/JoeEV13.jpg" rel="lightbox[216]" title="JoeEV1"><img class="alignright" title="JoeEV1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/JoeEV13-300x226.jpg" alt="" width="240" height="181" /></a> who walked me through the orientation procedure they take all EV renters through, and just like Gail and Terry, he too, was very friendly and well prepared. He knew I was an EV God, but I asked him to nonetheless, pretend that I was an average consumer who knew nothing about the EV1.</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/dash1153.jpg" rel="lightbox[216]" title="dash115"><img class="alignleft" title="dash115" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/dash1153-300x151.jpg" alt="" width="240" height="121" /></a>The beautiful baby blue EV1 had an estimated driving range of 115 miles displayed on the dash as Joe and I sat in the car. This represents what the car’s computer has calculated (based on how previous drivers had driven the car) to be the range the next driver will get, if that next driver operates the car in the same fashion. This then represented ‘the game’ for me, that is, I HAD to beat that figure and get the estimated range to a higher level. As Joe explained to me, most drivers get from 10-12 miles per bar segment of the 10 segment ‘Fuel gauge’ display, so I also took this in as part of ‘the game’, and was determined to better that as well….after all, I am the ‘EV God’!</p>
<p>All of the above quickly evaporated from my brain, because as I was being a good boy accelerating gently and driving in my ‘range-oriented Clark Kent EV mode’, I came to the 405 on-ramp. As I was driving up the ramp and onto the freeway, on my immediate left was a guy who had just rented a white V8 Mustang and he was looking over at my EV1 and smirking as though he thought the EV1 was a joke.</p>
<p>The on-ramp has two lanes that squeeze down to one, and after pacing along side me checking out the unusual car, he looked over at me, laughed a bit, and stepped down on the throttle, evidently thinking he was just gonna blow off that pesky, weirdo eeelektric car. I of course, had him all figured out and was expecting his macho move, and at the same instant that I heard his mighty V8 growl and dig in, I ripped open my shirt to reveal the big ‘S’ on my tight fitting under shirt, and punched the throttle hard.</p>
<p>It was great, because the pavement was smooth and shiny asphalt, and as the EV1 squealed its front tires at 30+ mph, one of the car’s many dash-mounted ‘idiot lights’ flashed “Loss of Traction” (I kid you not). The 0-20 mph prowess of this AC powered car is just ‘OK’, but the thing comes alive after that and really gets with the program! No, the EV1 is not a muscle car, but it’s 20-70 mph performance is pretty close to that level. With the front end shimmying as the front tires bit in, I rocketed in front and around the idiot on my left with ease…..what fun! I kept the pedal down as the little EV1 pulled hard right to 75 mph or so, then eased off and gently hit the brake pedal just enough to light up the brake lights so that the Mustang dude in hot pursuit could see my intentional slow down.</p>
<p>Sheepishly, he came around me on my left, looked over at me again, but this time simply shook his head in disbelief. I smiled, gave him a thumb’s up (much better than that other hand gesture), and settled down to reasonable freeway cruising speed. I saw that the computer had been watching me, and the estimated range had dipped a few notches to 112 miles…..argghh! OK, time to go back into the Clark Kent routine…time to employ my usual high miles per charge techniques.</p>
<p>I switched off the coast-down (we EVers call this off-throttle regen) feature, so that I could let the EV1 glide along on slight down hill runs without the car trying to slow down putting a small bit of juice back into the batteries (I’d save this feature for later, as when exiting the freeway and for congested traffic stop and go driving). As I cruised along at 58-66 mph, and as the miles went by, the estimated range figure began to grow….115, 116, 118…eventually hitting 125 miles. Forty some odd miles later, I took my exit, and ending up at my destination, I had traveled 45 miles, and just two of the bars had gone away on the 10 bar fuel gauge!</p>
<p>I parked the car and met with my contact people, who after learning I had driven an electric car to the site asked, “Why don’t you pull around to the back area and use the electric car chargers?” Man, this was way cool! However, I was in for two surprises when I found the ‘chargers’. The first surprise, was when I found that there was another EV1 at one of the stalls, a bright red one, <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/redEV11.jpg" rel="lightbox[216]" title="redEV1"><img class="alignright" title="redEV1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/redEV11-300x234.jpg" alt="" width="270" height="211" /></a>and the second surprise, was when the ‘chargers’ turned out to simply be dedicated 120 vac outlets lined up on a brick wall with ‘Reserved for Electric Vehicles Only’ signs above each outlet for each of four stalls. This was true irony….allow me to explain.</p>
<p>Those of us in the EV community who have been designing, building, and driving our ‘backyard built’ EVs for the past 20 years (especially southern California EVers), were pretty excited when we learned that up to 200 EV charging stations were being set up to provide an EV charging infrastructure…what a great idea! We then really felt a rub, when we learned that most all of these sites would have a Magnacharger for the newest breed of EVers driving their GM EV1′s and Toyota RAV4-EV’s, but that 120 vac and 240 vac standard issue outlets for the rest of us, the EVers who had paved the way and paid their dues for years, had been left out of the picture.</p>
<p>Now, here I was, driving an EV1 and thinking how great it would be to find a Magnacharger at this work location waiting to refresh my EV1….imagine my surprise when I found that there were no Magnachargers, but instead, the elusive outlets we had been crying for. To add insult to injury, with the exception of the red EV1, I found three stink’n, gasoline burn’n, air pollute’n cars had hogged the EV spots! I slinked away in defeat and returned to the main parking lot with all the other cars, but this was no big deal since the EV1 still had the bulk of its charge left….thank you, NiMH batteries. Still, it would have been pretty neat to have driven from LA to Newport Beach and to have found a Magnacharger at the worksite. I told my friends in the building what I had found, and we laughed as I told them how I should have been driving a converted EV instead.</p>
<p>Later in the day, I was at my motel and hooking up to the Magnacharger (I booked myself into hotels that had chargers) which displayed a reading that reported 68% of the battery power was left, this, after traveling 47 mostly freeway miles. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charger11.jpg" rel="lightbox[216]" title="charger1"><img class="alignleft" title="charger1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charger11-300x215.jpg" alt="" width="210" height="151" /></a>The EV1′s ‘Full-Empty’ fuel gauge still had just two bars missing out of the ten. Today I will be putting more miles on the EV1, then after a recharge, will head south to San Diego. Having more fun than an EVer is allowed to have….</p>
<p>Wednesday morning I awoke in my room at the Atrium Hotel in Newport Beach, a very nice place adjacent to another nice place, the Orange County Hilton, where the EV1 had been left overnight at the Magna-charge EV refueling station.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Atrium.jpg" rel="lightbox[216]" title="Atrium"><img class="alignright" title="Atrium" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Atrium-300x220.jpg" alt="" width="270" height="198" /></a></p>
<p>I was excited, because on this day, I would have a fun freeway drive over to Anaheim where I would meet up with the magazine folks (sorry, they’ve asked that I keep which magazine it is a secret until just before the issue’s release….hint, it is an autosound type, and my Silverstone Metallic Honda Insight gas/electric hybrid with its 750 watt Phoenix Gold-MB Quart sound system will indeed, grace the cover as the world’s first hybrid soundoff car) to discuss the upcoming article.</p>
<p>The charger was indicating that my baby blue electric steed was raring to go, fully charged, and ready to respond to my Wayland ways.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charg21.jpg" rel="lightbox[216]" title="charg2"><img class="alignleft" title="charg2" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charg21-300x242.jpg" alt="" width="194" height="158" /></a>Speaking of Wayland ways….because of my antics on the way back to the hotel Tuesday evening, as well as when I went out for a Chinese dinner, both the charger and the car’s ‘Range’ meter indicated an estimated driving range for the topped-off battery pack of 105 miles…even less than the original 115 mile estimated range I saw when I first picked up the car Tuesday morning from EV Rentals. I guess that showing off to those young guys in the Lexus on Von Karman Avenue, plus the bodacious tire squealing launch (sometimes the traction control gives up on trying to keep me in line) for the benefit of the guy in the lowered Honda, when at a light on Michelson Drive out his window he asked if the car had any guts, had taken their toll and the car’s computer had gotten to know me.</p>
<p>No worries mate (love that Aussie lingo)…It was a new day and another chance to redeem myself. I took it pretty easy on the way to the lunch meeting, partly because I was trying to convince the computer that I really could be a model citizen, and partly because I was unfamiliar with where I was going and had a specific set of hand-written directions I was constantly looking at.</p>
<p>My diligence paid off, and after 20 miles or so of mostly freeway driving, when I arrived at my destination the range meter reported that 99 miles of driving was still available…that was just 6 miles less then the beginning total of 105. It’s weird how this gauge works, as even though it estimates how many ‘miles per charge’ you will get based on the average current draw over time (including the time before the last charge), it also counts down and reports the miles left and available as you drive along (as it did on my first day as I saw it actually increasing as I drove along with a very light throttle). Thus, it is possible for the estimated range per charge to grow as you drive along if you are driving at very light current loads, and conversely, if you drive like a madman (who, me?) you will see the gauge plummet to ever lower numbers as it recalculates the estimated miles per charge.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/mag3.jpg" rel="lightbox[216]" title="mag"><img class="alignright" title="mag" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/mag3-300x238.jpg" alt="" width="240" height="190" /></a></p>
<p>The meeting with the magazine guy could not have gone better. He had never ridden in an EV, much less an EV with as much spunk as the EV1 posses, and when he asked how well it accelerated (this after he had also told me how he is ‘into’ import drag racing), I couldn’t hold back. I planted my foot down as we rounded a corner and the EV1′s induction motor spun up instantly as the Michelins lost their grip (again) and screeched in protest…..his response, “Geezzzzzzz!!! Oh my gawd!!!”<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/mex.jpg" rel="lightbox[216]" title="mex"><img class="alignleft" title="mex" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/mex-300x182.jpg" alt="" width="300" height="182" /></a></p>
<p>After some killer Mexican food and intense conversation over lunch, we returned to the business tower where on the 11th floor, I had the ear of many top magazine execs as we talked hybrids, EVs, car stereo, EV drag racing, etc. I had to take one of them back down and out of the building to give him a test ride in the EV1….so much for Plasma Boy, model citizen. With their enthusiastic permission, the EV1′s traction control was again put to the test, and with those poor front tires screaming in protest and the ‘range per charge’ meter shaking its finger at me, I resurfaced the front driveway, and a couple of blocks out on the street with a thin film of black rubber.</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/sterodude1.jpg" rel="lightbox[216]" title="sterodude"><img class="alignright" title="sterodude" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/sterodude1-300x202.jpg" alt="" width="243" height="164" /></a>As I’m doing this, while the magazine exec next to me is living it up and hollering uncontrollably, inside my brain I’m thinking, “Hmmmm, I’ve gotta drive 90 miles or so after this, all the way down to just north of San Diego, and here I am, bleeding off electrical power like a Ford Excursion sucks gas.” On the other hand, I also knew of a certain Magna-charger back in Newport Beach that could put it all back. in short order. It was near 4:00 PM when I finally left, and the EV1′s dash told me I had squandered my charge down to just 87 miles availability (listen to me, after just two days with a NiMH powered EV1, I now think of this kind of range as ‘just 87 miles’). I reverted to an easy driving style again, and cruised along the freeway in the slow lane at around 58 miles per hour to keep the current draw to a minimum.</p>
<p>Arriving back at the Hilton, I had added another 41 miles to the car’s trip odometer for the round trip, and I had now racked up a total of 98.2 miles since I picked the car up at EV Rentals. By taking it easy, I managed to keep the range per charge meter from dipping too low, and it now indicated that 79 miles were still in the tank. At 4:30 PM, I hooked up the paddle, and with the ‘time to full’ shown to be 2 hours 5 minutes, figured that I could leave for San Diego at 6:30 PM. I went inside the Atrium Hotel, settled in at the bar for a coke and a cheese &amp; fruit plate, and had some lively discussions with other patrons about EVs and the whole EV Rental thing.</p>
<p>At 6:00 PM I took in Al Gore’s “every vote must count (unless they’re for George)…love them pregnant chads…I’m outa here to fix horse fences” speech, then afterwards, returned to the EV1. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/NiMH1.jpg" rel="lightbox[216]" title="NiMH"><img class="alignleft" title="NiMH" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/NiMH1-300x184.jpg" alt="" width="300" height="184" /></a>At 6:30 PM, 2 hours since first going on charge per the charger’s estimate, I was a bit surprised to see that the EV1 was still taking on juice with a not-yet-full reading of ’87% full’ displayed, so I sat inside the car and allowed the NiMH batteries to suck in even more juice as I perused the EV Rental ‘charger sites’ notebook.</p>
<p>The batteries hit the full mark at 7:00 PM and the car’s range meter displayed that 120 miles were available. In the early night, a weather front had moved in and it had turned from mild daytime temperatures in the mid sixties, to a pretty cold (for southern California), barely 50 degrees, though this was still the banana belt compared to what was going on back in iced-up Portland!</p>
<p>If this had been a lead acid powered machine, I would have been worried about reduced range due to cold batteries, but I was comforted knowing that those NiMH guys would be happy campers in the cold. Still, the forecasted low was for the low 40′s , and I had some higher elevations to pull on my way south and I knew I would have to use the car’s heat pump to keep warm. Would I need to stop along the way for a drink at a Magna-charger, or would this remarkable EV take me all the way from Orange County to San Diego County? With George W. speaking to me through the not-so-space age EV1 sound system, I was off for a longer range adventure.</p>
<p>I brought the EV1 up to 58 mph on the 405 freeway, but when I split over to I-5 South, I nudged the speed up to 70-72 mph to keep up with the traffic flow. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/heater.jpg" rel="lightbox[216]" title="heater"><img class="alignright" title="heater" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/heater-300x293.jpg" alt="" width="300" height="293" /></a>With George W. telling me he was gonna keep his promises, the cabin was fogging up and it was a bit chilly, so as planned, I turned the heater/defroster on then waited…..and waited….and waited for some semblance of warmed air to flow from the vents. It took a very long 15 minutes before any appreciable heat could be felt…come on GM, how about a good ‘ol ceramic element, at least for some instant warmth?…it could later be backed off when the heat pump got going.</p>
<p>About 20 miles down the freeway, I was finally feeling pretty good heat, but I had to keep the temp selector on high for about a half hour. Finally, I had to back it off to about midway to keep things comfortable inside my electric cocoon. Tired of the political game, I found some pump’n rock on the FM groove to keep me entertained; for such a high tech car, it’s stereo is lack luster. Oh well, at least I had some tunes to listen to. After an hour of continuous 70+ mph freeway cruising that included quite a bit of hill climbing (nothing really steep), and with the heat pump using juice the entire time, and with the car’s multitude of fans, pumps, and lights all getting in on the current gig, I was astounded to see that the range meter still showed 79 miles left, this, after having gone more than 70 miles!</p>
<p>To make a long story short (is that possible with a Wayland adventure?), I never even came close to needing an in-between charge. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Hyatt3.jpg" rel="lightbox[216]" title="Hyatt"><img class="alignleft" title="Hyatt" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/Hyatt3-300x211.jpg" alt="" width="270" height="190" /></a>I even screwed up and missed a freeway exit, and this blunder cost me quite few extra miles, but even so, as I rolled into the La Jolla Hyatt Regency hotel, a massive structure built to accommodate the well heeled (what was I doing there?), <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/fancy1.jpg" rel="lightbox[216]" title="fancy"><img class="alignright" title="fancy" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/fancy1-300x225.jpg" alt="" width="180" height="135" /></a>at close to 9:00 PM, and after an hour and forty five minutes of continuous driving (a pretty steady drain of those NiMH batteries) the EV1′s odometer registered 183.2 miles….I had traveled 85 miles while running all the lighting and heating for all that time, without the car breaking a sweat!</p>
<p>I drove the car into the huge and impressive valet/courtyard area that was lined with maybe twenty, forty foot-tall palms with white Christmas lights spiraled up their slender trunks. I maneuvered the futuristic looking EV1 along side the ritzy BMW’s, Mercede’s, Porches, and Vettes that were already staged for the proper effect for their owners, and so I too, parked my ride where it could be seen by all.</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/nitetime.jpg" rel="lightbox[216]" title="nitetime"><img title="nitetime" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/nitetime.jpg" alt="" width="864" height="270" /></a></p>
<p>Just as I had figured, by the time I was getting out of the cozy cockpit, there was an immediate gathering of the well dressed night life crowd, and they were very interested in the electric car that had arrived to crash the party! My getup of blue jeans, polo shirt, and my nifty magazine-logoed baseball cap added to the effect, I’m sure.</p>
<p>There was intense interest in the EV1, and suddenly, no one cared about the ‘Benz next to it, and they didn’t notice the jet black Acura RL, either….it was the electric car that had stolen everyone’s hearts and interest!<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/bellboy2.jpg" rel="lightbox[216]" title="bellboy"><img class="alignleft" title="bellboy" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/bellboy2-300x288.jpg" alt="" width="240" height="230" /></a> After a 15 minute show and tell, one of the bell boys was twitching with excitement, so I looked at him and said, “Well, get in!” As we silently moved out of the limelight and past a stately looking valet dude, I asked if it would cause any problems if I ‘hit it’ as I pulled out. His response? “No sir, no problem, please have fun…enjoy yourself.”</p>
<p>With the small crowd watching,, I wondered how much zip would be left after driving 85 miles for nearly two hours, but when I turned out of the courtyard and slammed the ‘Go’ pedal down, the tires instantly sang that familiar song, the ‘Loss of traction’ light lit up, and the bell boy and I were off for a quick ride around the block! When we returned, my passenger got out and immediately started to rave about the fast electric car…this certainly lifted the eyebrows of the BMW fold. One guy spouted off with, “Yeah, but you really can’t go anywhere in one of those without running out of power…aren’t you worried about getting stranded?” My response…”Well, I’ve just driven down from Orange County, and because I got a bit turned around with my directions, I’ve driven for nearly two hours straight to get here. I didn’t get stranded, and the car still has plenty of power left, enough to blow off any one of these pollutionmobiles.”</p>
<p>This brought a bit of laughter out from some, but this dude kept going with, “Yeah, but where are you going to plug it in now?” My response…”Well, if you’d step aside, I’ll be driving it down there around the corner and into the parking garage, where my EV parking spot awaits me. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charg32.jpg" rel="lightbox[216]" title="charg3"><img class="alignright" title="charg3" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/charg32-300x232.jpg" alt="" width="300" height="232" /></a>Once there, I’ll slip in the charge paddle, let the charger’s computer take over, and walk away to get settled down in my room. By the way, I drove here without using a drop of fuel, without making any pollution, and will now charge the car up for free as my reward for doing so….how much did your last tank of fuel cost you, and what are you doing to help keep our air breathable? Surrounded by snickers, he gave up.</p>
<p>Thursday morning after I had checked out of the Hyatt, when I arrived at the Magna-charger, I was a bit alarmed that someone had removed the charge paddle from the slot in the EV1′s nose and had neatly tucked it away back inside the charger’s paddle cradle. I pulled the paddle back out and inserted it to see what had gone on in the night, to see if this was someone’s idea of a joke, or if someone had thought they were helping me out over worries of an overcharge (not possible with this sophisticated charger). The charger’s digital display told me that 97% of the charge had been returned to the batteries, and that there was 10 minutes left of charging ‘time to full’. I surmised that perhaps an overzealous valet attendant had been, well, ‘attending’ the EV1 and probably thought they were doing me a favor.</p>
<p>It was time to leave, time to head east, then north up a good incline, towards Rancho Bernardo to the work site. The EV1′s odometer indicated just shy of 184 miles, and the range meter told me that I had 127 miles possible range. In spite of my late night aggressive run with the bell boy, the sedate 85 mile drive down from Orange County to La Jolla had caused the computer to reconsider my previously harder driving style, and it had arrived at this new, more optimistic estimated range figure.</p>
<p>It was about a 20 mile drive to Rancho Bernardo, and with no on site charging in the plans, I parked the EV1 and reported to work. If all had gone well, by the day’s end, I would be headed further north where I’d give my electric horse a drink at the Magna-charger trough, courtesy of Saturn of Escondido. However, all did not go well with my workday, and I found myself making overnight arrangements so that I could return a second day to complete the job.</p>
<p>I drove back to the Hyatt Regency in the early evening, and slipping the charge paddle into the slot once again, the charger started to replenish what approximately 40 miles of driving had subtracted….the odometer read 224.4 miles. A while later, I drove away for a quick dinner break, and so added a few miles to the total before putting the car back on charge and retiring for the night.</p>
<p>Thursday morning it was check out time again, and as I squared up my bill for the second night’s stay, I noticed I had been charged an additional $13 for parking charges. When I politely asked about the charges and told them that the only reason I had used their parking garage, was to gain access to the Magna-charger, they quickly apologized and removed the charges….I had been told ahead of time, that parking was free for electrics!</p>
<p>Punching in the startup code (the EV1 has no conventional ignition or door lock key) and awakening the car, the range meter indicated 125 miles, and the odometer was at 228.2 miles. As before, it was pretty much all an uphill pull to the Rancho Bernardo location where I needed to complete my job duties, and as I arrived the odometer showed 247.5 miles, while the range meter indicated there was still 102 miles in the tank. This time the job went according to plan and I was finished in time to make a short drive north to Escondido where I figured I’d top off the charge and have a late lunch.</p>
<p>On my way to the freeway, I stopped at a full service type gas station where they had a handy air/water station. I checked the EV1′s high pressure Michelin Proxima LRR tires, and found that they were all below the 50 psi GM suggests, and so I pumped them up accordingly, two of them took nearly 15 lbs. of air! I wondered how much better this EV that was already getting terrific range, could do. My hybrid Honda Insight really responded to running higher air pressure levels in its LRR Bridgestone RE92 tires, so I was curious to see what difference I would find in the EV1′s range per charge performance.</p>
<p>I began my official trip back towards LA, with the stop in Escondido along the way for a top-off charge before the long drive back to EV Rentals. Heading the extra miles to Escondido, the elevation continued to rise. It was 1:15 PM when I got to the Saturn dealer, and the odometer read 258.2 miles while the range per charge meter was down to 74 miles. I had only put about 30 miles on the car since starting out in the morning from La Jolla, but the uphill freeway pulls had drawn heavier than average currents and the computer figured this was how things might continue, so it reduced the estimated range.</p>
<p>I was greeted by Andrea McLean and I found her to be well informed about EV1′s, Magna-chargers, and the state of the EV1 in today’s market. She informed me that one could still order and get an EV1, whether it was a refurbished Gen I model, a Gen II lead acid model, or a Gen II NiMH model. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/saturn1.jpg" rel="lightbox[216]" title="saturn"><img class="alignleft" title="saturn" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/saturn1-300x233.jpg" alt="" width="300" height="233" /></a>She and her associates were quite friendly towards me, and after showing me to the Magna-charger (it reported that the batteries were 72% full) , they even gave me a desk where I could run my computer and check emails while the EV1 was on charge. The charger had estimated that it the would take 1 hour, 20 minutes to fill the batteries back up, so this seemed like a great time to have lunch. I walked a short distance away to the restaurant, Mexican, of course, and enjoyed my Tamale, rice, and bean meal. After stuffing myself full, I returned to a nearly full car as well, and at 3:15 PM with the pack at 97% full, I considered it close enough, removed the paddle, and left for the longest stretch back to LA.</p>
<p>Leaving Escondido on highway 78, the range meter indicated 119 miles were available. This wide open freeway was slightly downhill for several miles, and as I drove along at minimum current levels, the computer kept refiguring the estimated range. With 270 total miles on the odometer, the range per charge estimate had actually risen to 130 miles. As I cruised along seemingly effortlessly (a combination of the level and smooth freeway and the higher tire pressures), even though I was racking up more miles on the odometer, the range meter continued to upgrade with even higher range estimates…136, 142, 143…..to a high of 145 miles, this, after driving a little over 20 miles since leaving Escondido!</p>
<p>With approximately 100 more miles to cover before reaching my destination, I had planned to stop along the way for a charge if needed, but with a heady 145 miles of estimated range left, thoughts of opportunity charging faded away. I crossed the 308 mile mark on the odometer, and having traveled exactly 50 miles at freeway speeds, the NiMH pack was taking it all in stride with 101 miles of estimated range still in the tank! Twenty seven miles later, I had gone nearly 80 miles and was flying past Newport Beach at 80 mph with an estimated range of 90 miles still left, down just 4 bars on the fuel level gauge!</p>
<p>The fun of those higher speeds suddenly went away as I entered into a full-on traffic jamb near John Wayne International, and I had to pull back the reins and slow down to a crawl.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/sticker13.jpg" rel="lightbox[216]" title="sticker"><img class="alignright" title="sticker" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/sticker13.jpg" alt="" width="230" height="137" /></a>After a few miles of stop and go driving (EVs love this sort of thing), I remembered that sticker affixed to the butt of the EV1 that read ‘&lt;&gt; Access OK, Clean Air’ that allowed me to use the HOV lane.</p>
<p>In seconds, I had found my way into the special purpose lane, and was once again, cruising along at a good clip. At 348 miles on the odometer, I had traveled 90 miles when the fuel gauge dropped to half at 5 bars, but there was still an estimated 61 miles left…this while averaging 75 mph or so. Even when I had crossed over the 100 mile mark, the car was still full of power, and the lightest dip of the throttle would bring an immediate power rush forward as if I had only driven a few miles.</p>
<p>At almost exactly 110 miles since I left the Saturn dealership, I had pulled off the freeway and was on Century Drive, stopped at a traffic light near EV Rentals. The EV1 had been flying along for about an hour and a half at 70-80 mph speeds, and had never once felt like it was running short on power. I noticed that there was an estimated 36 miles left on the range meter, so when the light went green, I decided to see what was left as I planted my right foot down one last time…..screeeeechhhh….,chirp-chirp…..scrreeechh….damn that traction control! What an EV! After running along at freeway speeds for so long, and after 110 miles, the thing could still fry the tires at will!</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/return1.jpg" rel="lightbox[216]" title="return"><img class="alignleft" title="return" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/10/return1-300x195.jpg" alt="" width="300" height="195" /></a>I reluctantly pulled into the EV Rental lot and finding a Magna-charger, parked my electric friend and slipped the charge paddle into its nose…..29% battery left! And so ended my four day love affair with the Gen II EV1…one terrific electric car.</p>
<p>It’s a shame GM has to put their negative spin on this wonderful achievement, and its a shame the rest of the world can only dream of having such a beauty to drive everyday. While the naysayers are still out there telling everyone electrics don’t work, the EV1 continues to deliver 0-60 in the mid sevens and 130-160 miles range per charge. So, how do I sum this all up?</p>
<p>Likes:</p>
<ul>
<li>(1) Great acceleration performance! (It eats Insights, Priuses, and BMWs for breakfast, lunch, and dinner.)</li>
<li>(2) 130-160 mpc range</li>
<li>(3) Great handling</li>
<li>(4) Great braking</li>
<li>(5) Futuristic space ship styling</li>
<li>(6) Intimate cabin with futuristic controls</li>
<li>(7) The digital dash gauges (not the dash pod as a whole) are wonderful and easy to read, once you’ve taken your eyes off the road and have looked over to the middle of the car.</li>
<li>(7) Advanced, automated, and easy to use charger setup</li>
</ul>
<p>Dislikes:</p>
<ul>
<li>(1) Horrible ‘takes longer to warm up than an ICE’ heater system</li>
<li>(2) Funky, uninspired steering wheel (it needs the wonderful Momoesque wheel of an Insight)</li>
<li>(3) Cheesy sounding stereo with overpowering rear speakers that like the front ones, sound bad.</li>
<li>(4) Though I love the look and effect of the console switches and controls, the ergonomics are pretty bad, with important switches almost impossible to get to.</li>
<li>(5) Central dash located gauge pod is about as bad as that in the Prius…it belongs in front of the driver!</li>
<li>(6) Get rid of that traction control and let me have my way with those tires!</li>
</ul>
<p>Conclusion? I want one!!!!!!!</p>
</div>
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		<title>Silver Streak Update – Rinehart Motion Systems to Power EV1 Motor!</title>
		<link>http://www.fab-tek.com/blog/green/silver-streak-update-%e2%80%93-rinehart-motion-systems-to-power-ev1-motor/</link>
		<comments>http://www.fab-tek.com/blog/green/silver-streak-update-%e2%80%93-rinehart-motion-systems-to-power-ev1-motor/#comments</comments>
		<pubDate>Sun, 09 Oct 2011 22:07:22 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Project Green]]></category>
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		<category><![CDATA[EV cars]]></category>
		<category><![CDATA[EV1]]></category>
		<category><![CDATA[John Wayland]]></category>
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		<category><![CDATA[Silver Streak]]></category>

		<guid isPermaLink="false">http://www.fab-tek.com/blog/?p=213</guid>
		<description><![CDATA[Hello to All, It’s been a rough road to get to where we are today with the Silver Streak project, the l-o-n-g range 71.5 kWh, EV1-powered Insight, but I’m happy to report that this past weekend on Saturday Sept. 17th, we finally began the conversion process. A project of this magnitude needs to be carefully planned with all the [...]]]></description>
			<content:encoded><![CDATA[<p></p><p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/dandelionc.jpg" rel="lightbox[213]" title="dandelionc"><img title="dandelionc" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/dandelionc.jpg" alt="" width="560" height="200" /></a></p>
<p>Hello to All,</p>
<p>It’s been a rough road to get to where we are today with the Silver Streak project, the l-o-n-g range 71.5 kWh, EV1-powered Insight, but I’m happy to report that this past weekend on Saturday Sept. 17th, we finally began the conversion process. A project of this magnitude needs to be carefully planned with all the pieces lined up before the tear-down can begin. The final crucial element I had been searching for - the all important inverter/controller, has been procured. I am very excited to announce that we have partnered with Rinehart Motion Systems (RMS) and will be using their model PM100DX to power up Silver Streak’s very special AC motor. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/inverter4.jpg" rel="lightbox[213]" title="inverter"><img class="alignleft" title="inverter" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/inverter4.jpg" alt="" width="276" height="238" /></a>Conservatively rated at 70 kW continuous, this liquid-cooled inverter can easily output 100 kW and is an ideal match up to this car, as it’s compact size and resulting light weight (just 16.5 lbs.) frees up valuable real estate under the hood while its output capacity is right at my target power level. More details on this great product – including how I will squeeze a bit more power from it, and RMS’s involvement in the project, to follow.<span id="more-213"></span></p>
<p>The focus of the Silver Streak project is simple. Take the 1st gen. Honda Insight to where we had all hoped it would go – a full electric version, and take an artifact from the glory days of the GM EV1, it’s 137 hp AC drive motor/transaxle, and drop it into the Insight.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/ev1.jpg" rel="lightbox[213]" title="ev1"><img class="alignright" title="ev1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/ev1-150x150.jpg" alt="" width="150" height="150" /></a>When first introduced, Honda used the Insight (as did Toyota their Prius) to poke at pure EVs, boasting how you ‘never had to plug it in’. That really stung to this die hard EVer and it nearly kept me from purchasing my Insight. I ended up buying it anyway, but with an eye towards some day, finishing the job Honda failed to do. My late 90′s – early 2000 experiences renting and driving EV1′s when traveling turned me into a big fan of that ground-breaking EV, so it was a dark period when GM recalled them all and began crushing them in an attempt to extinguish the electric car.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/evcrushed.jpg" rel="lightbox[213]" title="evcrushed"><img class="alignleft" title="evcrushed" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/evcrushed-300x174.jpg" alt="" width="300" height="174" /></a></p>
<p>Fast forward to now… I’ve owned the Insight since I bought it new in 2000 (ser. # 904), I have this new condition EV1 motor/transaxle that escaped the crusher – special thanks to Otmar Ebenhoech for his friend’s ‘insight’ to source it over a GM parts counter before they were all gone, with generous sponsorship from Dow Kokam I also have 258, 75 ahr LiPol cells, and I now have an inverter… no more excuses! My wife had accused me of being nuts for wanting to take apart our like-new car that we paid $21,000 for in 2000, while at the same time – as she always did, challenged me to follow my dream. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo91.jpg" rel="lightbox[213]" title="photo9"><img class="alignright" title="photo9" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo91-300x214.jpg" alt="" width="240" height="171" /></a>The car has just 46,193 miles on it, it’s in as-new condition, and it ran perfectly, but this past weekend it got totally disassembled with video cameras rolling – I am now knee deep into it, and there’s no turning back! The FabTek duo of Bob Westcott and Mike Christopherson, Team Plasma Boy members Steve ‘The Taunter’ Schrab, Gaylen Aust and J Bills (capturing Hi Def footage), and a special producer/ film crew on hand, unanimously designated me as ‘Project Manager’ … then they told me to stay out oftheir way!<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo5.jpg" rel="lightbox[213]" title="photo5"><img class="alignleft" title="photo5" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo5-300x225.jpg" alt="" width="300" height="225" /></a>They attacked the mint condition Insight, like Piranha devouring an unsuspecting Capybara crossing a tropical stream, and literally picked all the meat off the bones. With not a spot of grease on my hands (project manager, remember), I delegated other duties to myself. Perhaps the hardest one, was the disassembly and total removal of the competition grade stereo system I had painstakingly designed and assembled into this car eleven years ago. The high end stereo system made my Insight the world’s first car audio soundoff hybrid, and landed it on the cover and was the featured install of the October 2001 issue of ‘Car Audio and Electronics’ magazine.</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Open-Hatch.jpg" rel="lightbox[213]" title="Open Hatch"><img class="alignright" title="Open Hatch" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Open-Hatch-300x223.jpg" alt="" width="243" height="181" /></a>It was emotionally tough to tear down the system I had put so much effort into. The original story can be read here:</p>
<p>&lt;<a href="http://caraudiomag.com/articles/hybrid-heaven">http://caraudiomag.com/articles/hybrid-heaven</a>&gt;</p>
<p>The amps and audio processors were contained in a custom upholstered aluminum enclosure (crafted by Marko Mongillo) that resided over the hatch floor area just behind the seats, and most notably immediately above the car’s hidden IMA (integrated motor assist) compartment where the factory NiMH battery pack, inverter, DC-DC converter and other electrical stuff was located.</p>
<p><img title="Nighttime amp photo-1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Nighttime-amp-photo-12-300x236.jpg" alt="" width="176" height="139" /><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Hatch-Area1.jpg" rel="lightbox[213]" title="Hatch Area"><img title="Hatch Area" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Hatch-Area1-300x225.jpg" alt="" width="176" height="133" /></a></p>
<p>Once gutted, the empty IMA chamber would be used for lithium cell storage. In addition to the amps and processors rack, in the right rear corner of the car there was also another signal processor, a 12 disc CD changer, a 144V – 14V DC-DC converter used to charge a Hawker 12V AGM battery, and various fuses and brackets – dedicated to running the power-hungry 700 watt rms system.</p>
<p>Central and in the rear the tw in 12 subwoofer enclosure and the hidden 26 ah 12V stereo system battery were also removed.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Subout1.jpg" rel="lightbox[213]" title="Subout"><img class="alignleft" title="Subout" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Subout1-300x216.jpg" alt="" width="180" height="130" /></a> <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/sub21.jpg" rel="lightbox[213]" title="sub2"><img class="alignleft" title="sub2" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/sub21-300x211.jpg" alt="" width="180" height="127" /></a>It was a lot of work, and I was at the same time, amazed and appalled at the complexity of my design. For those who have heard the system and may be lamenting its disassembly, no worries – an improved (simplified) version using most of the same audio gear is going back into this machine. Plasma Boy cannot hit the road for hours on end without a rock’n sound system! Disclaimer…I actually did do this on this past summer’s long road trips in White Zombie, but there’s something musical about the whir of a Siamese 9 motor at the upper edges of the 70 mph speed limit <img src="http://www.plasmaboyracing.com/blog/wp-includes/images/smilies/icon_smile.gif" alt=":-)" /></p>
<p>In addition to its inherently light weight body structure’s aluminum construction, shedding weight on nearly all items is how Honda was able to get the Insight’s curb weight down to 1887 lbs.! There were many impressive ‘weight savings’ techniques that kept leaping out at us, everything from formed hollow aluminum tube braces, to Styrofoam support blocks, to paper-thin aluminum sheet metal shaped, bent and stamped into a strong enclosure, to the air-cooled power electronics, it’s all designed to be efficient and light. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/High-Voltage-DC-DC-Power1.jpg" rel="lightbox[213]" title="High Voltage DC-DC Power"><img class="alignright" title="High Voltage DC-DC Power" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/High-Voltage-DC-DC-Power1-300x194.jpg" alt="" width="300" height="194" /></a>All this had me sweating over my target converted weight of 2850 lbs., as it wasn’t looking like I could count on much weight being removed from the car to offset the heavy battery pack that was going into it.</p>
<p>There was however, considerably more weight pulled out (that won’t be going back in) than I had expected. The Insight’s ICE lean burn engine was touted as the lightest 3 cylinder passenger car engine in the world at just 124 lbs. and I had worried that it and the other removed items would not do much to offset the 985 lbs. of Dow Kokam LiPol cells I was about to stuff into the car. As it turns out, that 124 lb. figure did not include the IMA’s electric motor, nor the 5 speed transaxle. I was pretty happy, when we weighed the removed assembly and saw 278 lbs. on the scale. The reported 55 lb. weight of the car’s 144V D cell battery pack turned out to be 71 lbs. with its modules, fuses, brackets and such still attached. The fan-cooled ‘power sandwich’ of the little 10 kW inverter and 75 amp DC-DC was another 25 lbs. of stuff pulled. The 12V under-hood battery, the exhaust system, and other parts all pushed the removed weight to comfortably more than 400 lbs.</p>
<p>Replacing about 300 ‘under hood’ lbs. with the 152 lb. EV1 motor/transaxle gets rid of weight while the more compact electric drive assembly frees up the area considerably.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/meanmotorguy.jpg" rel="lightbox[213]" title="meanmotorguy"><img class="alignright" title="meanmotorguy" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/meanmotorguy-300x222.jpg" alt="" width="300" height="222" /></a>The stock 3 cylinder was centered in the engine bay while its transaxle was offset rearwards towards the firewall. The EV1 motor is positioned nearly directly above<br />
its single speed transaxle’s axle shafts, so it mounts much further back in the engine bay, opening up the space between it and the radiators – a lot! I had hoped to gain enough space for one battery module, but<br />
there’s enough for three. At a projected 100 lbs. per module (one will be less at 80 lbs.) 300 lbs. of the ~ 1080 lb. pack will be in the nose of the car to help balance the pack weight. Front end weight then, goes from about 300 lbs. to about 450-475 lbs., just right. Of course, the suspension is all being upgraded by FabTek. The rest of the batteries will be midship in the IMA chamber and underneath it where the fuel tank was…all of it, a very tight fit! It will be a difficult task, but well worth it with a total capacity of 71.5 kWh.</p>
<p>Unlike the Zombie’s smaller prototype-only Dow Kokam ‘Ultra High Power’ 30 ah cells, these larger ‘High Power’ 75 ah cells are a regular Dow Kokam product (model SLPB125255255H). The cells shrug off 100% discharges, and at 80% DOD they are good for 1600 cycles, so shooting for longest possible range by occasionally extracting the full rated capacity is no big deal. Additionally, Dow Kokam cells are very conservatively rated – case in point, these 75 ah cells are typically closer to 76.5 ahr, so the actual pack capacity could be as high as 73 kWh. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/dow-kokam-lipo-cell.jpg" rel="lightbox[213]" title="dow-kokam-lipo-cell"><img class="alignleft" title="dow-kokam-lipo-cell" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/dow-kokam-lipo-cell-150x150.jpg" alt="" width="150" height="150" /></a>I imagine we will be able to pull 71.5 kWh with change left over. Dow Kokam makes ‘High Energy’ (HE), ‘High Power’ (HP) and ‘Ultra High Power’ type cells, and with its modest max power draw of 117 amps per cell (each module is 3P8S), an HE type would have been the cell of choice for this application, but you take what’s being offered under sponsorship, thus the use of HP type cells. At 3.82 lbs. HP vs 3.55 lbs. HE per 75 ah cell and considering the cell count of 258, in the weight game it amounts to a 67 lb. penalty. On the flip side, using the more aggressive HP cells means less voltage sag, even considering the low max. currents involved, and less voltage sag at a given current draw amounts to more hp. The extra hp should more than negate the extra 67 lbs. in terms of acceleration, but those 67 extra lbs. don’t help in the range per charge game. It’s an accepted compromise that worked out well for both Dow Kokam, and Plasma Boy Racing . We are very appreciative of their support for this project.</p>
<p>Plasma Boy Racing and Manzanita Micro have been a team for years now, so it should be no surprise that Silver Streak’s high capacity pack will be juiced by a custom liquid-cooled Manzanita Micro PFC charger.<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/images.jpeg" rel="lightbox[213]" title="images"><img class="alignright" title="images" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/images.jpeg" alt="" width="130" height="93" /></a> The car will also be equipped with a J1772 interface – the new EV standard for level one and level two charging, so the electrified Insight can suck amps alongside Nissan Leafs and other new factory EVs at the various charge stations popping up. All 258 cells will be protected by the same Bruce Sherry/Manzanita Micro 8 ch. BMS we use in the Zombie, but plugged into specially designed RegDeck boards (circuit board interface for the BMS)<a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo84.jpg" rel="lightbox[213]" title="photo8"><img class="alignleft" title="photo8" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/photo84-300x175.jpg" alt="" width="180" height="105" /></a> the Madman himself designed for us. These RegDeck boards are in the prototype stage and will mate to the 75 ah cell tab clamps (8 cells in series) and will become a new Manzanita Micro product.</p>
<p>Team Plasma Boy member and longtime EV sidekick, Marko Mongillo, gets the first ‘test set’ of the RegDeck boards for his 36 cell pack going into his cute ’59 Fiat, the dumpster green inverted Italian bathtub he affectionately calls ‘Fiamp’.</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Green-Dress-Fiamp.jpg" rel="lightbox[213]" title="Green Dress Fiamp"><img class="alignright" title="Green Dress Fiamp" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Green-Dress-Fiamp-300x225.jpg" alt="" width="240" height="180" /></a>Fiamp’s previous pack – 610 lbs. of Optima group 31, 75 ah (C20) Yellow Top lead acid batteries, was 120V and in warm summer months gave about 50 ah under easy driving EV traction use for about 6 kWh capacity…less as the temperature dropped in the Fall and Winter. Being such a little vehicle, even with this modest kWh rating, the 1800 lb. car could do about 40-45 miles with fresh batteries. Of course, lead being lead, that range dropped to about 35-40 miles after a year or so as the batteries aged and the deep cycles added up. The new 36 cell Dow Kokam pack is a carry-on luggage sized affair rated at 133V, 75 ah (C1) and will give that ah rating under pretty much any type of driving style in EV traction use. The cells can output 750 amps for 10 seconds or so and about 450 amps continuous, so a simple series string can handle most EV conversion applications. Cycle life with 80% DOD is about 1600 cycles, so the little Fiat should be good to go for 100,000+ miles! The completed traction pack assembly weighs a ridiculous 150 lbs. while storing just shy of 10 kWh. The assembled lead acid pack weighed about 650 lbs., so Fiamp’s curb weight</p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Fiamp-Engine-Bay.jpg" rel="lightbox[213]" title="Fiamp Engine Bay"><img class="alignleft" title="Fiamp Engine Bay" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/Fiamp-Engine-Bay-150x150.jpg" alt="" width="150" height="150" /></a>is dropping 500 lbs., putting the tiny car close to its gas car stock weight of 1330 lbs. again. Even with a pack just 1/4 the size of the outgoing lead pack, we are expecting range to improve to about 60 miles, regardless of temperature and minus any ‘egg-under-the-foot’ antics, and as high as 75 miles at lower urban speeds. The same RegDeck boards and 8 ch. BMS is being used for the revitalized Blue Meanie project with its 20 kWh ~290 lb. (fully assembled) pack based on the same 75 ah Dow Kokam cells. The Meanie will drop from 2460 lbs. to about 1950 lbs. with the range projected to about three times greater at 90-100 miles.</p>
<p>With these two EVs powered by the same cells as a comparison point, here’s how the range per charge for Silver Streak pencils out. The EV1 was heavier but had a better cd of .19 compared to the Insight’s .25 rating, and managed an impressive 164 Wh per mile @65 mph. I feel the less areo but still very slippery Insight at ~ 100 lbs. less weight, with identical-sized wheels and LRR tires as the EV1, with the identical AC motor and a slightly more efficient inverter, will achieve at the<br />
minimum, 185 Wh per mile @ 65 mph – this translates to 386 miles @ 65 mph! If I’m off and it gets more like 180 Wh per mile, then we’re<br />
looking at right near 400 miles @ 65 mph. At a more sedate 55 mph, the Wh per mile consumption should drop to about 160 for close to 450 miles…hence, my claim of building a 400 mile per charge EV.</p>
<p>Back to the Rinehart PM100DX … I had struggled for some time with the dilemma of the all important inverter to run the EV1 motor, before getting in touch with my friend Chris Brune. Chris has followed what I’ve been doing with EVs all these years, and has been very supportive of the White Zombie electric drag car project. Back in the days of lead acid power, Chris would ride shotgun setting up controller parameters and helping us collect valuable data. <a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/mid06.jpg" rel="lightbox[213]" title="mid06"><img class="alignleft" title="mid06" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/mid06-300x184.jpg" alt="" width="300" height="184" /></a>Working in the high tech industry, Chris had created a DC-DC converter for us to use in the Zombie. A few years ago he told me he was changing jobs and joining a start-up in the area.</p>
<p>With big changes in his life and the same for me, we didn’t see each other as the years ticked by. I was pleased to learn Chris was the VP of Engineering at Rinehart Motion Systems (RMS), a company I had heard great things about. The Motoczysz electric bike that won the Isle of Man TT Zero did so using a Rinehart inverter, and the Lightning Bike that just hit 214 mph at Bonneville did it on AC power created by a Rinehart inverter – the company is obviously into EVs that push the envelope, just the kind of guys I like to work with! Chris Brune and Larry Rinehart have agreed to help get the EV1 motor powered up and are lending their expertise to the project by custom matching an inverter to the special motor. Additional help from famous EVers / designers and very good friends, Otmar Ebenhoech and Dale Glubrecht, is making this a fun exercise that brings back the good old days of EV skunk works.<!--more--></p>
<p>The PM100DX inverter is rated for 300 amps, but it can actually do 350 amps for 30 seconds, and the mighty 318V (nominal) Dow Kokam pack with its triple paralleled cell setup will supply that kind juice without breaking a sweat. Each 75 ah cell can do 10C, so the triple parallel stack (if asked to) could belt out 2250 amps! At just 350 amps (less than 120 amps per cell) the voltage sag will be ridiculously low, and at 80% SOC (like driving 80 miles before testing acceleration) the pack will be at around 330V, so I expect loaded to 350 amps there will still be 320V on tap. 320V x 350 amps = 112 kW, boosting the EV1 motor up from its 102 kW, 137 hp rating when powering the 2970 lb. EV1, to an estimated 150 hp for the 2850 lb. Silver Streak. Motor Trend road tested the EV1′s 0-60 in 7.7 seconds. Tipping the scales 100 lbs. less and with an additional 13 hp, I expect Silver Streak to do the deed at 7.2 – 7.4 seconds, absolutely vaporizing the former hybrid’s tepid 10+ second 0-60 time. Though the electric version will be about 1000 lbs. heavier, it will have fabulous pure electric torque – flat as a ruler from 0-7000 rpm, and more than double the hp stretching out over a broad power band!</p>
<p>While it certainly won’t be a muscle car, it will nonetheless be quite snappy and should do a nice job of roasting the tires at will - not that I’ve ever done that before <img src="http://www.plasmaboyracing.com/blog/wp-includes/images/smilies/icon_smile.gif" alt=":-)" /></p>
<p><a href="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/article_insight_racing1.jpg" rel="lightbox[213]" title="article_insight_racing1"><img title="article_insight_racing1" src="http://www.plasmaboyracing.com/blog/wp-content/uploads/2011/09/article_insight_racing1-150x150.jpg" alt="" width="150" height="150" /></a></p>
<p>&lt;http://www.electrifyingtimes.com/sniffergoesdragracing.html&gt;</p>
<p>Stay tuned for more reports, as the car is on a fast track to hit the road by December.</p>
<p>See Ya…John Wayland<!-- PHP 5.x --></p>
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		<title>A quick look at Bob&#8217;s new WRS Latemodel Lite chassis for 2012</title>
		<link>http://www.fab-tek.com/blog/wrs-latemodel-lites/a-quick-look-at-bobs-new-wrs-latemodel-lite-chassis-for-2012/</link>
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		<pubDate>Tue, 21 Jun 2011 19:53:18 +0000</pubDate>
		<dc:creator>bob</dc:creator>
				<category><![CDATA[New 93 car]]></category>
		<category><![CDATA[WRS Latemodel Lites]]></category>
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		<description><![CDATA[Here&#8217;s a peek at the progress I&#8217;ve made on my new Fab Tek chassis that I&#8217;ll be running on the WRS tour in 2012. Enjoy! We&#8217;ll be posting photo&#8217;s as we continue the build.]]></description>
			<content:encoded><![CDATA[<p></p><p>Here&#8217;s a peek at the progress I&#8217;ve made on my new Fab Tek chassis that I&#8217;ll be running on the WRS tour in 2012. Enjoy! We&#8217;ll be posting photo&#8217;s as we continue the build.<iframe width="560" height="349" src="http://www.youtube.com/embed/nDsINVxbaV4" frameborder="0" allowfullscreen></iframe><!-- PHP 5.x --></p>
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